China manufacturer 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor mini air compressor

Product Description

1. Description

1) MCS-11ATD
2) Power: 11kw/15HP
3) Capacity: 1.52m3/min for 8bar
4) With air cooling or water cooling
5) Motor Efficiency Class:IE5/IE4/IE3/IE2 as per your required
6) Motor Protection Class: IP23/IP54/IP55 or as per your required

2. Detail Structure for the Screw Compressor


1) Superior Air Filter
•Superior air filter with two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments.
•Extends the service life of the compressor parts and components, ensures high air quality.     

2) Premium Efficiency Drive Motor
•Premium efficiency Totally Enclosed Fan Cooled IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
•Long-term stable operation even in harsh environments up to 55ºC (131ºF)

3) Smart Controller
•Increased reliability: durable keyboard, user-friendly, multilingual user interface.
•Improved ease of use: intuitive navigation system with main operation conditions include warning indications, maintenance scheduling etc


4) Intelligent Control and Protection
•Schneider electrical elements with original package from Germany, safe and reliable
•Reasonable, simple and clear wiring, easy for maintenance
•Good protection function ensures the stable running of the compressor unit

5) Heavy-duty Oil Filter
•Heavy-duty oil filter with excellent oil purification capability ensures a clean and safe oil system
•Long service period and easy filter change reduce maintenance costs

6) Stainless Steel Oil Pipe & Air Pipe system
•Stainless steel High temperature resistant (400ºC =752ºF) and low temperature resistant ( -270ºC = – 518ºF), high pressure resistant
•Ultra-long life(80 years), completely leak free and maintenance free

3. Air compressor main parts and components
 

Air Compressor Part name Manufacturer
1 Air End High Performance Rotor Profile
2 PLC Controller IC Schneider
3 PLC Display Schneider
4 Suction Valve VMC Italy 
5 Min Pressure Valve VMC Italy 
6 Temperature-sensing Valve VMC Italy 
7 Air Filter MANN
8 Oil Filter MANN
9 Oil-gas separator core MANN
10 Pressure Transmitter MSI USA
11 Temperature Transducer MSI USA
12 Electronic component Schneider
13 Automatic Blowdown Valve SEC Italy 

4. Advantages

  • Stainless steel inside structure and connections
  • All imported accessories
  • High efficiency motor, up to 96%
  • Bigger volume air end
  • Touch screen control panel
  • Factory direct sales, competitive price
  • Ensured after sales
  • Customization service available
  • Quicker response and faster delivery time
  • Professional air solution provider, one-stop purchasing

5. Technical Parameters
 

MODEL MAXIMUM WORKING PRESSURE FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE MOTOR NOISE LEVEL** AIR OUTLET DISCHARGE SIZE  WEIGHT DIMENSIONS 
Bar PSI l/s m3/min CFM kW HP dBA   KG L X W X H
(mm) 
MCS-15Z 7 102  42  2.50  89  15 20 70±2 G3/4 420 1200 x 750 x
1571
8 116  38  2.30  82 
MCS-18.5Z 7 102  53  3.20  114  18.5 25 72±2 G1 550 1380 x 850 x
1170
8 116  50  3.00  107 
MCS-22Z 7 102  63  3.80  136  22 30 73±2 G1 600 1380 x 850 x
1170
8 116  60  3.60  129 
10 145  53  3.20  114 
12 174  47  2.80  100 
MCS-30Z 7 102  88  5.30  189  30 40 74±2 G1 650 1380 x 850 x
1170
8 116  83  5.00  179 
10 145  75  4.50  161 
12 174  67  4.00  143 
MCS-37Z 7 102  112  6.70  239  37 50 74±2 G1 1/2 850 1500 x 1000 x
1320
8 116  103  6.20  221 
10 145  93  5.60  200 
12 174  82  4.90  175 
MCS-45Z 7 102  123  7.40  264  45 60 74±2 G1 1/2 900 1500 x 1000 x
1320
8 116  117  7.00  250 
10 145  103  6.20  221 
12 174  93  5.60  200 
MCS-55Z 7 102  167  10.00  357  55 75 75±2 G2 1700 1900 x 1250 x
1600
8 116  153  9.20  329 
10 145  142  8.50  304 
12 174  127  7.60  271 
MCS-75Z 7 102  223  13.40  479  75 100 75±2 G2 1850 2000 x 1250 x
1670
8 116  210  12.60  450 
10 145  187  11.20  400 
12 174  167  10.00  357 
MCS-90Z 7 102  270  16.20  579  90 120 75±2 G2 1950 2000 x 1250 x
1670
8 116  250  15.00  536 
10 145  230  13.80  493 
12 174  205  12.30  439 
MCS-110Z 7 102  350  21.00  750  110 150 75±2 DN65 2700 2700 x 1470 x
1840
8 116  330  19.80  707 
10 145  290  17.40  621 
12 174  247  14.80  529 
MCS-132Z 7 102  423  25.40  907  132 175 75±2 DN65 2900 2700 x 1470 x
1840
8 116  387  23.20  829 
10 145  342  20.50  732 
12 174  290  17.40  621 
MCS-160Z 7 102  478  28.70  1571  160 220 75±2 DN65 3200 2700 x 1470 x
1840
8 116  460  27.60  986 
10 145  410  24.60  879 
12 174  358  21.50  768 
MCS-185Z 7 102  533  32.00  1143  185 250 78±2 DN80 3500 3200 x 2000 x
2050
8 116  507  30.40  1086 
10 145  457  27.40  979 
12 174  413  24.80  886 
MCS-220Z 7 102  600  36.00  1286  220 300 78±2 DN80 4000 3200 x 2000 x
2050
8 116  572  34.30  1225 
10 145  503  30.20  1079 
12 174  462  27.70  989 
MCS-250Z 7 102  700  42.00  1500  250 350 78±2 DN100 4500 3200 x 2000 x
2050
8 116  675  40.50  1446 
10 145  637  38.20  1364 
12 174  575  34.50  1232 
MCS-315Z 7 102  850  51.00  1821  315 430 80±2 DN110 6000 3500 x 2000 x
2050
8 116  837  50.20  1793 
10 145  742  44.50  1589 
12 174  658  39.50  1411 
MCS-355Z 7 102  1067  64.00  2286  355 480 82±2 DN110 6500 3500 x 2000 x
2050
8 116  1017  61.00  2179 
10 145  942  56.50  2018 
12 174  817  49.00  1750 
MCS-400Z 7 102  1187  71.20  2543  400 540 82±2 DN120 7200 3800 x 2000 x
2050
8 116  1135  68.10  2432 
10 145  1047  62.80  2243 
12 174  870  52.20  1864 
*FAD (Free Air Delivery) is full package performance including all losses.  Absolute intake pressure 1 bar (a), cooling and air intake temperature 20°C. Tested per ISO 1217: 2009 Annex C.
** Noise level operation at maximum operating pressure and maximum speed. Tested per ISO 2151 and the basic standard ISO 9614-2.
Specifications are subject to change without notice.

6. Factory Pictures

9. FAQ

1) Why customer choose us? 
ZheJiang Saifu Industry Co.Ltd provide professional air solution for customers. One-stop purchasing, we can provide the screw air compressor, air dryers air filters and all the spare parts. 
2) Where is your factory?
Our factory is in ZheJiang ,China.Both OEM & ODM service can be accepted.

3) What’s your delivery time?
Generally 7 to 10 days, if urgently order, pls contact our sales in advance.

4) How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts.

5) How long could your air compressor be used?
Generally, more than 10 years.

6) What’s payment term?
T/T, L/C,  D/P,  Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
7) How about your customer service?
24 hours on-line service available. 48hours problem solved promise.

8) How about your after-sales service?
  a.Provide customers with installation and commissioning online instructions. 
  b.Well-trained engineers available to overseas service. 
  c.CHINAMFG agents and after service available.

 

After-sales Service: 1 Year
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China manufacturer 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor   mini air compressorChina manufacturer 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor   mini air compressor
editor by CX 2023-11-10